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Tokai Bussan Co.,Ltd. Manufacture of insertnut TOKAI MMC

Tokai Bussan Co.,Ltd.
Manufacture of insertnut TOKAI MMC

Tokai Bussan Co.,Ltd.
Manufacture of insertnut TOKAI MMC

Dodge Insert (SD・FD)

Since the Dodge Insert is an expansion type, it can be used with the thinnest thickness among press-fitted insert after forming.

ビットインサート

●Features

Applicable to the thinnest wall-thickness of parent material of all after-molding inserts because of the expansion system.

●Material

Brass

●Parent material

Thermosetting, Thermoplastic

●Usage

Machine & Tools 1,Punch & Hammer
「Injection machines & various punches
Insertion
method		 Press fit　Thermal Deposition

①Set insert nut→②Press fit→③Lower the plate (Expansion)

Parent material Size

SD
Dodge Insert Parent material Size 		A：Diameter “D1”＋0.05mm(below table)
B：Total length ”L”＋0.1mm(below table)
FD
Dodge Insert Parent material Size 		A：Diameter “D1”＋0.05mm(below table)
B：Total length ”L”＋0.1mm(below table)
E:When the insert nut flange is embedded and used, the dimension of the part E is 0.8 mm.

Notes at using

Testing is necessary about the shape of resin hole because various situations are considered.

※As the Dodge Insert is slit machined, the screw precision will be outside JIS class 2 management.

●Strength Reference

Torque(N-m) Resin Tension(Ｎ)
M3
SD-3001		 M4
SD-4001		 M5
SD-5001		 M6
SD-6001		 M3
SD-3001		 M4
SD-4001		 M5
SD-5001		 M6
SD-6001
1.5 2.5 3.9 5.4 ABS 686 882 1176 1520
1.7 2.8 4.3 5.9 PPO 784 931 1274 1618
1.7 2.9 4.4 6.1 Polycarbo 804 951 1323 1765

●imension Table

SD（Standard Dodge）

SD（Standard Dodge）
拡張板下げポンチ
Punch which presses down the extension board
Thread　M2.6×0.45
D1 L Effective
Thread		 Parent
material
Size A		 Parent
material
Size B		 Parent
material
Size C		 Depth of
Extension
Board dφ		 Depth of
Extension
Board I+0.2		 Part No. Pieces / Box
4.0 5.0 3.5 4.05 5.10 2.0 1.9 4.0 SD-2602 5,000
4.0 6.5 5.0 4.05 6.60 2.0 1.9 5.5 SD-2601 4,000

 

Thread　M3×0.5
D1 L Effective
Thread		 Parent
material		 Parent
material
Size B		 Parent
material
Size C		 Depth of
Extension
Board dφ		 Depth of
Extension
Board I+0.2		 Part No. Pieces / Box
4.5 5.0 3.5 4.55 5.10 2.2 2.2 4.0 SD-3002 4,000
4.5 6.0 4.0 4.55 6.10 2.2 2.2 5.0 SD-3003 3,000
4.5 6.5 5.0 4.55 6.60 2.2 2.2 5.5 SD-3001 3,000
4.5 7.5 6.0 4.55 7.60 2.2 2.2 6.5 SD-3009 2,500
4.5 8.5 7.0 4.55 8.60 2.2 2.2 7.5 SD-3004 2,000
4.5 10.0 8.0 4.55 10.10 2.2 2.2 9.0 SD-3005 2,000
5.0 6.5 5.0 5.05 6.60 2.5 2.2 5.5 SD-3006 2,000
5.5 6.0 4.0 5.55 6.10 2.7 2.2 5.0 SD-3007 2,000
6.5 11.0 8.0 6.55 11.10 3.2 2.2 10.0 SD-3008 800

 

Thread　M3.5×0.6
D1 L Effective
Thread		 Parent
material
Size A		 Parent
material
Size B		 Parent
material
Size C		 Depth of
Extension
Board dφ		 Depth of
Extension
Board I+0.2		 Part No. Pieces / Box
5.0 8.0 6.3 5.05 8.10 2.5 2.6 6.8 SD-3501 2,000

 

Thread　M4×0.7
D1 L Effective
Thread		 Parent
material
Size A		 Parent
material
Size B		 Parent
material
Size C		 Depth of
Extension
Board dφ		 Depth of
Extension
Board I+0.2		 Part No. Pieces / Box
5.5 6.0 4.2 5.55 6.10 2.7 2.9 4.8 SD-4002 2,000
5.5 7.0 5.2 5.55 7.10 2.7 2.9 5.8 SD-4006 2,000
5.5 9.0 7.2 5.55 9.10 2.7 2.9 7.8 SD-4001 1,500
5.5 11.0 9.0 5.55 11.10 2.7 2.9 9.8 SD-4007 1,000
5.5 14.0 10.0 5.55 14.10 2.7 2.9 12.8 SD-4003 1,000
6.5 9.0 7.2 6.55 9.10 3.2 2.9 7.8 SD-4004 1,000
6.5 14.0 10.0 6.55 14.10 3.2 2.9 12.8 SD-4005 500

 

Thread　M5×0.8
D1 L Effective
Thread		 Parent
material
Size A		 Parent
material
Size B		 Parent
material
Size C		 Depth of
Extension
Board dφ		 Depth of
Extension
Board I+0.2		 Part No. Pieces / Box
6.5 7.0 5.1 6.55 7.10 3.2 3.8 5.8 SD-5002 1,500
6.5 9.0 7.1 6.55 9.10 3.2 3.8 7.8 SD-5003 1,000
6.5 11.0 9.1 6.55 11.10 3.2 3.8 9.8 SD-5001 800
6.5 13.0 10.0 6.55 13.10 3.2 3.8 11.8 SD-5004 600

 

Thread　M6×1.0
D1 L Effective
Thread		 Parent
material
Size A		 Parent
material
Size B		 Parent
material
Size C		 Depth of
Extension
Board dφ		 Depth of
Extension
Board I+0.2		 Part No. Pieces / Box
8.0 12.5 10.3 8.05 12.60 4.0 4.5 11.1 SD-6001 500
8.0 15.0 12.0 8.05 15.10 4.0 4.5 13.6 SD-6002 400

 

Thread　M8×1.25
D1 L Effective
Thread		 Parent
material
Size A		 Parent
material
Size B		 Parent
material
Size C		 Depth of
Extension
Board dφ		 Depth of
Extension
Board I+0.2		 Part No. Pieces / Box
11.0 16.0 13.0 11.05 16.10 5.5 6.2 14.6 SD-8001 200
5.5 7.0 5.2 5.55 7.10 2.7 2.9 5.8 SD-4006 2,000
5.5 9.0 7.2 5.55 9.10 2.7 2.9 7.8 SD-4001 1,500
5.5 11.0 9.0 5.55 11.10 2.7 2.9 9.8 SD-4007 1,000
5.5 14.0 10.0 5.55 14.10 2.7 2.9 12.8 SD-4003 1,000
6.5 9.0 7.2 6.55 9.10 3.2 2.9 7.8 SD-4004 1,000
6.5 14.0 10.0 6.55 14.10 3.2 2.9 12.8 SD-4005 500

 

FD（Flange Dodge）

フランジ ダッヂ
Punch which presses down the extension board
Punch which presses down the extension board
Thread　M2.6×0.45
D1 D2 L Effective
Thread		 Parent
material
Size A		 Parent
material
Size B		 Parent
material
Size C		 Depth of
Extension
Board dφ		 Depth of
Extension
Board I+0.2		 Part No. Pieces / Box
4.0 5.5 6.0 4.5 4.05 6.10 2.0 1.9 5.0 FD-2601 3,000

 

Thread　M3×0.5
D1 D2 L Effective
Thread		 Parent
material
Size A		 Parent
material
Size B		 Parent
material
Size C		 Depth of
Extension
Board dφ		 Depth of
Extension
Board I+0.2		 Part No. Pieces / Box
5.0 6.5 6.0 4.5 5.05 6.10 2.2 2.2 5.0 FD-3001 2,000
5.0 6.5 7.5 6.0 5.05 7.60 2.2 2.2 6.5 FD-3002 1,500

 

Thread　M4×0.7
D1 D2 L Effective
Thread		 Parent
material
Size A		 Parent
material
Size B		 Parent
material
Size C		 Depth of
Extension
Board dφ		 Depth of
Extension
Board I+0.2		 Part No. Pieces / Box
5.5 8.0 7.5 5.7 5.55 7.60 2.7 2.9 6.3 FD-4001 1,000
5.5 8.0 9.0 7.2 5.55 9.10 2.7 2.9 7.8 FD-4002 1,000

 

Thread　M5×0.8
D1 D2 L Effective
Thread		 Parent
material
Size A		 Parent
material
Size B		 Parent
material
Size C		 Depth of
Extension
Board dφ		 Depth of
Extension
Board I+0.2		 Part No. Pieces / Box
6.5 8.0 9.0 7.1 6.55 9.10 3.2 3.8 7.8 FD-5001 800

 

Thread　M6×1.0
D1 D2 L Effective
Thread		 Parent
material
Size A		 Parent
material
Size B		 Parent
material
Size C		 Depth of
Extension
Board dφ		 Depth of
Extension
Board I+0.2		 Part No. Pieces / Box
8.0 10.0 11.0 8.8 8.05 11.10 4.0 4.5 9.6 FD-6001 500

 

Thread　M8×1.25
D1 D2 L Effective
Thread		 Parent
material
Size A		 Parent
material
Size B		 Parent
material
Size C		 Depth of
Extension
Board dφ		 Depth of
Extension
Board I+0.2		 Part No. Pieces / Box
11.0 14.0 16.0 12.0 11.05 16.10 5.5 6.2 14.6 FD-8001 600

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